Quality Assurance

Yarn/accessories are purchased according to the buyers’ specification.

Merchandisers prepare Trim cards by styling to match up with Buyers’ Technical Sheet. Prepared trim cards are then sent to buyers (buying office/direct buyer) for approval. Once approved, trim card is being sent to Raw Material Store to duplicate for manufacturing purposes. Merchandisers check the duplicated copies before releasing them for production reference.

Cutting prepares GSM cutting on all rolls before cutting to check on actual GSM of the fabric. Cutting prepares roll to roll shading as well.  Once no discrepancies are found, cutting will go ahead with complete bulk production and sends the embellishment cut panels to desired embellished part. Cutting Quality personnel checks the cut panels vs. the approved patterns (top, middle and bottom) Cutting assistant prepares bundle card and panel numbering as per to prevent shading issues.

QA manager/QC floor in-charge conducts PP meeting on new styles scheduled to run in the lines. This PP meeting is done in order to ensure that all key quality issues are being brought to the attention of all key personnel.  Line Supervisor checks the input (cut panels and raw materials) vs. the running style. Supervisor/Line Chief teaches the operators all the key processes according to approved PP Sample. Line QC checks the first output daily, prepares comments and informs the line should there be discrepancies and quality issues to pay attention to. Line QC conducts quality checking on all operations daily. It can be done once or more depending on the quality as performed by the operator. Table QCs’ conducts 100% inspection on all garments completed by the line and records the quality statistics on an hourly basis. Finishing and Packing: FOR WOVEN (WASHED GARMENTS) After wash finishing supervisors check the style and requests the plastic/metal buttons, rivets, leather patches as per style approval. Sewing operator attaches the correct buttons/leather patches and rivets as per style Finishing assistants subjects every complete garment to Thread Sucking machine Quality assistants cuts the excess threads after wash Quality Inspectors (assigned for inside checking) checks all inside area of the garments Quality inspectors (assigned for outside checking) checks all inside area of the garments After ironing, Quality inspectors checks the get up of the garments before hang tagging, poly and packing